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Plastic Pipe and Hose Production Machines
Granule Machines
The Granule Machine is used in the production of raw materials by bringing recycled materials such as LDPE, HDPE, PP, PS and ABS to melting temperature and removing harmful gases contained inside. The extruder machine is manufactured using the latest technology according to the type and capacity of the material to be processed.
Key Features
- Screw and barrel design is produced according to the type of raw material to be processed.
- The screw and barrel are subjected to bimetallic welding and nitriding processes to increase hardness and extend service life.
- Thanks to the vacuum system, harmful gases inside the raw material are removed and discharged in accordance with European Standards.
- By directly connecting the motor and inverter, electrical energy savings are achieved. Inverter-controlled side feeding and the main motor allow the production of higher quality granules from materials with different hardness and density under the same pressure and capacity.
- Inverter-controlled mixers inside the side feeding unit prevent material jamming.
- Specially designed ceramic heaters keep the heat inside the granule machine, reducing the initial start-up time and providing continuous energy savings.
- Fans mounted on the heaters maintain the required temperature levels in different zones of the machine.
Our production line, which is fully domestically manufactured, is offered to our valued customers with advantages such as high efficiency, ease of use, fast service and spare parts availability from stock. The entire line is controlled through a single PLC panel, and all operations are performed synchronously from this panel.
Technical Specifications
Technical Data
Technical specifications of the Granule Machines.
| TECHNICAL DATA | VALUE |
|---|---|
| CAPACITY | 100 – 1000 kg/hour (depending on material) |
| SCREW DIAMETER | Ø90 mm – Ø160 mm |
| PROCESSED MATERIALS | LDPE, HDPE, PP, PS, ABS (recycled) |
| SCREW-BARREL MATERIAL | 1.8850 / 1.4140 (on request) |
| SCREW SURFACE TREATMENT | Bimetallic welding + nitriding |
| DEGASSING | Vacuum system |
| SIDE FEEDING | Inverter-controlled, with mixers |
| HEATING | Ceramic heaters + fans |
| CONTROL | PLC PANEL |
Models and Sizes
Model options and technical values of the Granule Machines.
| Screw Diameter | Ø70 | Ø80 | Ø90 | Ø100 | Ø110 | Ø130 | Ø150 |
|---|---|---|---|---|---|---|---|
| L/D Ratio | 25/32/36/47 | 25/32/36/47 | 25/32/36/47 | 25/32/36/47 | 25/32/36/47 | 25/32/36/47 | 25/32/36/47 |
| Motor Power | 22-30 Kw | 30-37 Kw | 30-55 Kw | 37-75 Kw | 55-75 Kw | 90-135 Kw | 160-200 Kw |
| Sleeve Heat Power | 20-36 Kw | 24-40 Kw | 30-50 Kw | 30-50 Kw | 35-60 Kw | 42-72 Kw | 50-80 Kw |
| Capacity | 115-180 Kg/hr | 135-200 Kg/hr | 160-280 Kg/hr | 180-300 Kg/hr | 200-350 Kg/hr | 300-500 Kg/hr | 450-800 Kg/hr |
| Screw Speed | 60-120 Rpm | 60-120 Rpm | 60-120 Rpm | 60-120 Rpm | 60-120 Rpm | 60-120 Rpm | 60-120Rpm |
Machine Features
| FEATURE | DETAIL |
|---|---|
| Degassing | Vacuum system |
| Purchase Option | Standalone or as part of a line |
| Control | PLC panel, synchronous with the line |
| Spare Parts | Available from stock |
| Manufacturing | 100% domestic production |
Product & Stock Code
| STOCK NAME | STOCK CODE |
|---|---|
| Granule Machines | DFC GRM 0001 – DFC GRM 0011 (10 models) |
Frequently Asked Questions
What is the Granule Machines used for? +
The Granule Machine is used in the production of raw materials by bringing recycled materials such as LDPE, HDPE, PP, PS and ABS to melting temperature and removing harmful gases contained inside. The extruder machine is manufactured using the latest technology according to the type and capacity of the material to be processed.
What is the «capacity» value of the Granule Machines? +
The capacity of the Granule Machines is 100 – 1000 kg/hour (depending on material).
What is the «screw diameter» value of the Granule Machines? +
The screw diameter of the Granule Machines is Ø90 mm – Ø160 mm.
What is the «processed materials» value of the Granule Machines? +
The processed materials of the Granule Machines is LDPE, HDPE, PP, PS, ABS (recycled).
Which model options are available for the Granule Machines? +
The technical table lists 7 options: Screw Diameter Ø70, Ø80, Ø90, Ø100, Ø110, Ø130, Ø150. The values of each option are given in the table above.
Can the Granule Machines be purchased on its own? +
Yes. Our machines can optionally be purchased individually or as a complete line.
How is the Granule Machines controlled? +
The entire line is controlled through a single PLC panel, and all operations are performed synchronously from this panel.
What are the warranty and service conditions of the Granule Machines? +
The machine is covered by a 2-year mechanical and 2-year electronic warranty. Technical service is provided within 1–3 business days in Türkiye and abroad; there is a 10-year spare parts supply guarantee. Installation, commissioning and operator training are included with the delivery.
Warranty & Technical Support
Our after-sales service standards and warranty conditions.
2-Year Warranty
The machine is covered by a 2-year mechanical and 2-year electronic warranty.
Fast Technical Service
Technical service is provided within 1–3 business days in Türkiye and abroad.
10-Year Spare Parts Guarantee
There is a 10-year spare parts supply guarantee. Depending on stock availability, spare parts can be shipped on the same day.
- 01.
Remote Access & Automation SupportThrough our internet-based automation system, our machines can be accessed remotely to identify issues and provide immediate PLC and automation support.
- 02.
Installation & Training ServicesInstallation, commissioning, and operator training are included with the delivery.
- 03.
Warranty & On-Site Service CoverageDuring the warranty period, machine-related failures are covered not only for parts but also for the required service. Where necessary, travel and accommodation expenses are covered by DFC Makine.
