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Plastic Pipe and Hose Production Lines
Lay Flat Hose Production Line
The Layflat Hose Production Line manufactures irrigation hoses used in the agricultural sector and fire hoses. Our line can be produced with different capacities according to customer requirements.
Our production line is fully domestically manufactured and produced with the highest quality standards. The entire line is controlled through a single PLC panel, and all operations are carried out synchronously from this control system.
Key Features
- Control: Single PLC panel, synchronous
- Delivery: Turnkey line
Technical Specifications
Technical Data
Technical specifications and line equipment of the Lay Flat Hose Production Line.
| TECHNICAL DATA | VALUE |
|---|---|
| PRODUCTION CAPACITY | IN DIFFERENT CAPACITIES ON REQUEST |
| RAW MATERIAL | PVC / PE |
| EXTRUDER POWER | 30 KW |
| EXTRUDER SCREW DIAMETER | 80 MM |
| MELT OUTPUT | 140 KG / HOUR |
| MOLD SIZES | 6 SETS / 12 PIECES |
| CONTROL | SINGLE PLC PANEL / SYNCHRONOUS |
Line Components
In its standard configuration the line consists of the following units (values are taken from the product catalogue and the technical table of the product page):
- Extruder × 2 — 30 KW · 80 mm · PVC / PE · 140 kg / hour
- Pool × 2 — 1 x 4 meter
- Cylindrical Puller — 3 KW · 800 m / hour
- Hose Braiding Machine — 2 x 3 KW · 150 rpm
- Winding Machine — 3 KW · 25 - 100 meter · 150 m / minute
- Molds × 12 — 6 sets / 12 pieces
- Bobbin Stand × 3 — 300 pcs yarn carrying stand
Machine Features
| FEATURE | DETAIL |
|---|---|
| Control | Single PLC panel, synchronous |
| Delivery | Turnkey line |
| Manufacturing | 100% domestic production |
Product & Stock Code
| STOCK NAME | STOCK CODE |
|---|---|
| Lay Flat Hose Production Line | DFC HAT 0014 |
Frequently Asked Questions
Which raw material does the Lay Flat Hose Production Line work with? +
The line is designed to work with PVC / PE; in addition to original raw material, recycled raw material can also be used.
In the production of which products is the Lay Flat Hose Production Line used? +
The Layflat Hose Production Line manufactures irrigation hoses used in the agricultural sector and fire hoses.
Which machines make up the Lay Flat Hose Production Line? +
In the standard configuration the line consists of the following units: Extruder, Pool, Cylindrical Puller, Hose Braiding Machine, Winding Machine, Molds, Bobbin Stand. The number of units and the dimensions may vary on request.
How is the Lay Flat Hose Production Line controlled? +
The entire line is controlled from a single PLC panel and all operations are carried out synchronously from there; extruder speed, haul-off speed and cutting length are set on the same screen.
What are the warranty and service conditions of the Lay Flat Hose Production Line? +
The line is covered by a 2-year mechanical and 2-year electronic warranty. Technical service is provided within 1–3 business days in Türkiye and abroad; there is a 10-year spare parts supply guarantee. Installation, commissioning and operator training are included with the delivery.
Warranty & Technical Support
Our after-sales service standards and warranty conditions.
2-Year Warranty
The Lay Flat Hose Production Line is covered by a 2-year mechanical and 2-year electronic warranty.
Fast Technical Service
Technical service is provided within 1–3 business days in Türkiye and abroad.
10-Year Spare Parts Guarantee
There is a 10-year spare parts supply guarantee. Depending on stock availability, spare parts can be shipped on the same day.
- 01.
Remote Access & Automation SupportThrough our internet-based automation system, our machines can be accessed remotely to identify issues and provide immediate PLC and automation support.
- 02.
Installation & Training ServicesInstallation, commissioning, and operator training are included with the delivery.
- 03.
Warranty & On-Site Service CoverageDuring the warranty period, machine-related failures are covered not only for parts but also for the required service. Where necessary, travel and accommodation expenses are covered by DFC Makine.
